Spinning of yarn is the most complex process in the textiles supply chain. Within our factory network, we specialize in the processing of cotton, rayon viscose, Tencel , polyester, recycled polyester, and spandex.
Tencel is a sustainable fiber where wood pulp is processed into fiber using a low toxicity solvent that is recycled in a closed-loop process. 99.5% of its chemicals are reused. Recycled polyester is derived from turning PET from recycled plastic bottles into wearable comfortable clothing.
Yarn to Fabric
For yarn to be converted into fabric, yarns can either be woven or knitted. Knit and woven fabrics each require specialized manufacturing processes that vary greatly from each other. At Justin Allen, we have the unique advantage of producing both. Avoid the complications of multi-vendor sourcing. Save time on troubleshooting fit and colour mismatches.
Source hassle-free. Justin Allen is your one stop shop for your seasonal fashion needs.
With our own facilities and network, we have the ability to produce woven fabrics such as flannel, twill, poplin, and dobby as well as knit fabrics such as jerseys, fleece, and sweater knits.
Fabric to Fashion
Once greige fabric is complete, it must go through various processing such as printing, dying, and finishing. We are capable of producing various types of printing, embroidery, and appliques. Just ask us. We are also capable of supplying gift set items such as eye masks, slippers, knitted beanies, and woolly socks along with your favorite fashion garments.
With a finished fabric, the fabric will then be cut and sewn into their designs and shipped on-time to our overseas partners. Our facilities can provide you with multi-origin country of production. Partners have a choice of utilizing Justin Allen facilities in China, Cambodia, or Vietnam.
Our Henan facility houses laser cutting capabilities for those who wish to opt for an alternative seam finishing.
3D Sampling & Virtual Prototyping
When it comes to sustainable fashion and reducing carbon footprint, we firmly believe in the power of virtual sampling to eliminate excessive fabric waste. Our team is capable of creating 3D digital samples with precision. From product development, fitting, to bulk production and consumption, 3D sampling allows us to:
+ Improve fit and pattern accuracy
+ Eliminate lengthy communications among multiple fit samples
+ Accelerate collection and tech pack development
+ Accelerate production fit approval
+ Reduce material waste that end up unused in landfills
Ease your design and development woes. Design smart with us.
Justin Allen Design is your one stop shop for your design solutions. Our design house provides a wide range of services for both menswear and womenswear in sleep, lounge and fast fashion. We work with our partners to develop tailored solutions based on the working needs of our global partners.
Our team is made up of infectious and inspiring designers who are not only on point with seasonal trends and global merchandising target aesthetics, but are also technically savvy on production processes. Justin Allen designers have quick access to our in-house textile lab, fabric and accessories merchandising experts as well as our in-house sample room.